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QTC (Quantum tunnelling composite) |
Quantum tunnelling composite is a flexible polymer that exhibits extraordinary electrical properties. In its normal state it is a perfect insulator, but when compressed it becomes a more or less perfect conductor and able to pass very high currents. Other plastics loaded with carbon are partially conductive and can be used to sense pressure. But they still only conduct minute currents by a process called percolation - the effect of carbon particles touching together within the plastic. In QTC, the change from non conductor to conductor is dramatic, and a tiny piece measuring 4mm square and 1.5mm thick can pass a current of up to 10 amps when squeezed |
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Smart Colours
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Kettles that change colour and signs that glow-in-the-dark are two recent examples of products becoming ‘smarter’ as a result of new materials. Colour-changing thermochromic pigments are now routinely made as inks for paper and fabrics - and incorporated into injection moulded plastics. A new type of phosphorescent pigment, capable of emitting light for up to 10 hours, has opened up entirely new design opportunities for instrumentation, low-level lighting systems etc. |
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Smart Wire
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If the sample length of wire is held between two points it has a length of approximately 10 cm. When heated to between 70¡ and 80¡C, it shortens by about 5% or 1/20 and exerts a useful pulling force. (The wire becomes shorter and it gets slightly fatter.) When the wire cools down, it relaxes to its longer length of 10 cm. |
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Smart Springs ![]() |
A 5mm dia. x 12mm (when closed) spring made from shape memory alloy. At room temperature this spring is soft enough to pull out to approximately 50mm by applying a small force. When heated to 70¡C by passing an electric current through it, the spring contracts to its original length with a useful pulling force (equivalent to lifting a 0.5kg weight). |
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Thermocolour Sheet
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A remarkable self adhesive sheet material printed with thermochromic liquid crystal 'ink'. Changes colour (bright blue) when heated above 27¡C. Potential applications are many and varied. E.g. temperature indication/warnings, body jewellery, advertising displays (attach a resistance wire to the rear and pass a small current to cause dramatic colour changes to the front 'screen'. - Note: typical applications require only very small pieces - e.g. 25mm x 25mm. |
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Polymorph Polymorph case studies
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Polymorph is one of a new generation of commercial polymers set to have a major impact on model making and prototyping. This polymer has all the characteristics of a tough" engineering” material yet it fuses and becomes easily mouldable at just 62¡C. It can be heated with just hot water or a hairdryer and moulded by hand to create prototypes and solve manufacturing problems currently outside the capacity of other materials. |
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Soft-link is a
soft polymer tube, used extensively in surgical applications. It
has been found to be capable of solving many design problems and
performing some virtually impossible (or least very expensive)
engineering feats. Soft-link tubing fits smoothly over 3mm rod
but stays in place when pulled because of ‘necking’ - i.e.,
diametrical contraction due to elastic extension. Its unusual
softness and compliancy make it an ideal linking material
because it offers a single ‘forgiving’ solution to so many
problems - especially where the geometry of interlinking
components is very complex. |
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