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YOUNG TECHNOLOGIST'S HANDBOOK

 
ISBN 1 898126 55 0

All rights reserved. This book is copyright material but permission is granted to make photocopies of pages for classroom use provided that the copies are used exclusively within a purchasing institution. No other reproduction, storage in a retrieval system or transmission in any form or by any means may be made without prior permission from The Engineering Council.

ACKNOWLEDGEMENTS
The Engineering Council acknowledges contributions made to the development of this textbook by:

Peter Holmes
Richard Tufnell
John Cave
Roger Smith
Alan Jarvis F.Eng

Design and layout by Peter Stensel
Line illustrations by James Wilkinson and Peter Stensel
Series Editor
John Cave
Middlesex University

  CONTENTS

This is a book of 165 pages containing a large and comprehensive selection of useful
look-up information on strength of materials, manufacturing processes, ergonomics etc. enabling pupils and students to get access to data that is not otherwise available in a
single publication or which is often presented in a highly technical form. The handbook
also includes:• worked examples showing how quantitative data can be applied in design
and technology• TEP data sheets on electronics components• a special section called
'Small Miracles of Technology'
This last section illustrates a variety of 'throwaway' products as examples of advanced engineering. Because they are readily available, the products selected - including, pull-top can; stapler; PET bottle; ball pen; cassette tape - are an excellent starting point for the National Curriculum’s 'Products and Applications'.

 
GENERAL INTRODUCTION
 
 Symbols and their use
 Decimal prefixes
 Units of measurement
 Conversions
 
 MEASUREMENT SYSTEMS
 Measuring length
 Maths help
 Examples of the use of
 
 INTRODUCTION TO MATERIALS
 The elements
 Materials
 Some physical properties of materials
 Friction
 
 MANUFACTURING TECHNIQUES FOR METALS
 MANUFACTURING TECHNIQUES FOR PLASTICS
 NOTES ON THE IMPACT OF MANUFACTURING
 ERGONOMICS
 
 SMALL MIRACLES OF TECHNOLOGY
 The PET bottle
 Aluminium drinks can
 Disposable ball point pen
 Disposable stapler
 Torch bulb
 Tape cassette
 Lightweight headphones
 
 TEP DATA SHEETS
 1. Resistors
 1a. Resistor values
 2. Transistors 1
 3. Transistors 2
 4. Integrated circuits 1
 5. Integrated circuits 2
 6. Integrated circuits 3
 7. Capacitors
 8. Diodes
 9. Thyristors
 10. Miniature DC electric motor
 11. Shadow air muscle
 12. The audio frequency spectrum
 13. The relay
 14. Piezo electric transducers
 15. Shape memory alloy
 
 TABLES
 1.1 SI units
 1.2 SI units - derived units
 1.3 Imperial and other units
 1.4 Metric and imperial conversions I
 1.5 Metric and imperial conversions II
 Temperature conversions
 2.1 The elements
 2.2 Some physical properties of metallic elements
 2.3 Some physical properties of alloys
 2.4 Some physical properties of non-metals
 2.5 Some physical properties of metals
 2.6 Alloys 59
 2.7 Non-metals
 2.8 Comparative tensile strengths of materials
 2.9 Typical Brinell Hardness Numbers for
 metals and plastics
 2.10 Comparison of hardness numbers
 2.11 Density of materials
 2.12 Safe stresses in structural timbers
 2.13 Mechanical properties of some timbers
 2.14 Physical properties of some plastics
 2.15 Stiffness of sections
 2.16 Special properties
 2.17 Frictional characteristics of different materials
 2.18 Clutches and brakes



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